AI-Powered Support & Diagnosis System for Industrial & Professional Equipment

Instant, secure, AI-driven technical support that reduces downtime, scales your service operations, and protects your proprietary knowledge base

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Overview

An AI-powered support and diagnosis solution designed to help equipment-driven organizations deliver instant, accurate, and scalable technical assistance. The system analyzes historical service data, repair procedures, manuals, and real-world cases to automate diagnostics, triage issues across channels, and guide users through safe, step-by-step resolutions

Who This Solution Is For

Industrial equipment manufacturers responsible for maintaining the machinery installed at their customers’ facilities and facing the following challenges:

Global Customer Base with 24/7 Support Expectations

Equipment owners operate across different time zones and require immediate assistance at any hour

High Cost of Equipment Downtime

Every hour of outage leads to production delays, service interruptions, or lost revenue

Rising costs of technical support, field service, and service-center logistics

There is a need to prevent unnecessary shipments and field visits—cutting costs and restoring equipment uptime faster

Large Installed Base of Legacy Equipment without Active Field Service

Older models remain in use for years, even after the manufacturer phases out on-site support

Shortage of Skilled Service Engineers

Hiring, training, and retaining experienced technicians is difficult—especially across global markets

Growing Complexity of Equipment and Exploding Volumes of Technical Documentation

Devices evolve faster than service teams can absorb new manuals, updates, and service bulletins

How We Can Deploy Our AI-Driven Customer Support Solution

We provide secure deployment and data protection, offering flexible enterprise-grade options — from standard cloud setups to fully isolated on-prem environments — designed specifically for industrial equipment manufacturers, including those who prefer not to expose proprietary service knowledge or use external AI models.

Deployment Options

Private Cloud Deployment

Deployment in the client’s private cloud environment (AWS/GCP/Azure private tenancy, VPC/VNET), ensuring that computation and storage remain under the organization’s full control

On-Premises Deployment

Fully isolated installation within the client’s internal infrastructure, with all AI models, knowledge bases, logs, and integrations running inside their network perimeter

Hybrid Deployment

Models and knowledge bases are hosted locally, while non-sensitive components (e.g., UI, non-identifiable utilities) may run in a secure cloud environment — without exposing any client data

Data Isolation & Security Guarantees

No Training on Public Models

Client data is never used to train or improve public AI models. Only retrieval-based access is allowed; no data leakage to external providers

Dedicated Knowledge Base

All manuals, service histories, tickets, video triage inputs, and diagnostic logs stay inside the client’s environment and are not shared across customers

Secure API Integrations

CRM/ERP/helpdesk systems integrate via encrypted internal APIs; no external endpoints receive proprietary information

Full Auditability & Control

Every diagnostic step, interaction, and AI decision can be logged, reviewed, and governed by the client’s security team

Three-Tier AI Support Flow

1st Line
AI Call Intake Assistant
2nd Line
AI Diagnostic & Resolution
3rd Line
Engineering Support

AI Call Intake Assistant

This AI layer handles the initial service request via phone (PSTN, SIP) and performs the full intake, validation, and routing workflow
Client Identification

  • Detects the caller’s phone number
  • Checks whether the number is linked to an existing client account.
    If the number is new:
    • asks for the company name, equipment serial number, and contact person
    • adds the number to the account (or suggests linking it to an existing profile)
  • Verifies the client’s service contract (warranty / paid / expired)
Initial Issue Intake

  • Asks structured questions to collect:
    • symptoms
    • error codes
    • operator observations
    • equipment model
    • context in which the issue occurred
  • Creates a structured incident record in the service system
Criticality Assessment

  • Evaluates:
    • safety risks for the operator
    • risk of equipment damage
    • production impact
    • whether the device is mission-critical (24/7)
  • Assigns severity level: Critical / High / Medium / Low
Best-Route Decision

  • Decides whether to:
    • escalate directly to a live engineer
    • or forward the case to the AI Diagnostic & Resolution Assistant
  • Decision is based on:
    • severity
    • type of issue
    • company policies
    • device category
Transition to Digital Session

  • Sends an SMS/email with a link to a digital session
  • Explains that the next steps involve video diagnostics, chat, or guided instructions
Ticket Creation

  • Creates a support ticket in the client’s CRM/HelpDesk (if integration enabled)
  • Attaches all collected details
  • Adds the preliminary assessment
  • Passes the case to second-level AI or a human engineer
See how AI instantly picks up the call, validates the client, and prepares the case for diagnostics

AI Diagnostic & Resolution Assistant

This AI acts as a technical expert performing deep diagnostics, triage, repair guidance, and case resolution
Deep Diagnostic Data Collection

  • Asks follow-up questions based on previous answers
  • Conducts a dynamic interview (decision-tree + LLM reasoning)
  • Collects:
    • video, photos, audio
    • log files
    • sensor data (if integrated)
Video Triage

  • Analyzes user-submitted or live-stream video:
    • reads indicators, displays, error codes
    • identifies malfunctioning components
    • evaluates visual symptoms (noise, vibration, abnormal movement)
    • matches patterns to historical cases
Automated Diagnostics

  • Runs diagnostic algorithms by:
    • comparing against historical cases
    • analyzing failure-factors and causal chains
    • determining the most likely fault scenario
  • Can state:
    • “the issue is caused by component X”
    • “let’s check module Y”
    • “reset/calibration/test required”
Step-by-Step Repair Instructions

  • Generates stepwise repair guides:
    • what tests to perform
    • which tools are needed
    • what to inspect or measure
    • what actions may be unsafe
  • Provides images or short video clips as guidance
Spare Parts Identification

  • Identifies components requiring replacement
  • Checks availability (if inventory integration exists)
  • Builds a complete parts list + possible alternatives
  • Generates a purchase request or initiates the ordering workflow
Field Engineer Dispatch, if onsite repair is required

  • Creates a dispatch request
  • Sends the technician the diagnostic summary, parts list, and procedural notes
  • Offers available visit time slots to the client (if scheduling integration exists)
Validation Mode

If company policies restrict the AI from issuing repair instructions:

  • Collects maximum diagnostic data
  • Prepares a structured summary
  • Hands off the case to a live specialist
Escalation When Resolution Fails

if AI exhausts all scenarios:

  • Escalates to a human engineer
  • Transfers full context (Q&A, video, photos, measurements, hypotheses)

Real-Time AI-driven Support Calls via WebRTC-based Mobile App

See how AI performs industrial diagnostics — analysing live equipment footage, identifying failure points, and guiding operators through safe, precise steps to restore functionality

Support Engineer Tools & Capabilities

When escalation occurs, the human specialist receives a complete toolset powered by the AI system
Full Case Visibility, The Engineer Sees:

  • chronological Q&A
  • video triage, photos, logs
  • preliminary AI diagnosis
  • incident severity
  • client contract details, SLA, equipment history
AI-Powered Recommendations

  • AI proposes fault hypotheses and suggested next steps
  • the engineer can approve or override them
Interactive Remote Assistance Panel

  • start an online call with the client
  • perform real-time “remote validation” (watch live video)
  • provide manual instructions or clarifications
Parts & Service Action Management

  • edit the parts list
  • approve spare-parts orders
  • initiate service visits
  • arrange return-to-service-center workflow
Manual Case Closure

  • set the final case status: Resolved / Needs Parts / Needs Visit / Escalated / Warranty Claim / Return-to-Center
  • add internal notes
  • move the case to archive or schedule further actions
Knowledge Updates & AI Feedback Loop

  • update troubleshooting steps, repair notes, and SOP corrections
  • submit feedback on AI diagnostic accuracy
  • improve future AI responses
  • contribute new case patterns to the internal knowledge base

Live Video Support Interface Built on WebRTC

See how engineers take over with full AI-prepared context — resolving complex cases faster and with complete clarity

Solution Components

AI Core Engine
AI Core Engine
Client Admin Panel
Client Admin Panel
Client App & Engineer App
Client App & Engineer App

Client Admin Panel

The Admin Panel centralizes control over the entire support system: from configuring how initial calls are handled and how cases transition between support tiers, to defining diagnostic workflows, enforcing AI safety boundaries, managing the knowledge base, and enabling engineers to review and improve AI behavior. It allows organizations to adapt the system to their processes, security requirements, and equipment-specific needs
Management of the Phone Entry Point (1st Line)

Administrators can:

  • assign the AI Call Intake Assistant to the support phone number
  • configure how initial service requests are handled
  • define the conditions under which a case is routed to the 2nd Line AI or directly to an engineer
Support Tier Transition Rules

The console allows configuration of all automation logic, including:

  • escalation rules from the AI Call Intake Assistant to the AI Diagnostic & Resolution Assistant
  • severity-based rules that trigger immediate escalation to 3rd Line / Engineering Support
  • policies that determine when AI can resolve a case autonomously and when human intervention is required
Diagnostic Workflow Orchestration (2nd Line AI)

Controls the behavior of the AI Diagnostic & Resolution Assistant:

  • configuring allowed and restricted AI actions
  • defining diagnostic workflows for different equipment types
  • enabling/disabling modules such as video triage, file collection, guided repair, or parts workflows
Engineering Review Layer (AI Evaluation)

Engineers have a dedicated interface to:

  • review AI-handled sessions
  • score diagnostic accuracy and instruction quality
  • correct AI conclusions when necessary
  • add clarifications, new procedures, and technical instructions
  • expand the knowledge base with new failure patterns
Knowledge Base Management

Admins and engineers can:

  • upload and update technical documents, manuals, and SOP procedures
  • add new troubleshooting steps and reference materials
  • maintain version history and a full audit trail of changes
  • ensure AI always operates on up-to-date, validated information
Safety & Human-in-the-Loop Controls

The console defines:

  • scenarios where AI must not act autonomously
  • cases requiring mandatory engineer approval
  • safety boundaries and compliance policies for each AI module
Integration Management

The panel allows:

  • configure integrations with CRM, ERP, HelpDesk, inventory, etc.
  • manage authentication keys and secure API connections
  • monitor integration status and resolve connectivity issues
Management of Client and Engineer Applications

The panel allows:

  • enabling/disabling features in the Client App and Engineer App
  • configuring access permissions
  • maintain version history and a full audit trail of changes
  • managing modules such as video submission, remote validation, and parts management

Administration & Configuration Interfaces

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From discovery to full rollout — here’s how your deployment works

Our Deployment Process

Our deployment process is designed to deliver value quickly — whether your organization chooses a SaaS-style cloud setup, a private-cloud installation, or a fully isolated on-prem environment. We adapt the rollout to your infrastructure, security policies, and ecosystem, guiding you from discovery to full production deployment
Knowledge Base Ingestion
Import of manuals, service bulletins, repair procedures, historical tickets, photo/video cases, diagnostic logs. Creation of the structured internal knowledge base for AI retrieval
Pilot Launch
Live pilot with a selected equipment line or customer segment. AI behavior tuning via Engineering Review Layer

Technical Discovery

Analysis of equipment types, service processes, support flows, and integration requirements (CRM/ERP/HelpDesk, telephony, apps)

Environment Setup

Installation of the AI platform in the client’s private cloud or on-prem infrastructure. Configuration of AI modules, databases, and secure API connections

Knowledge Base Ingestion

Import of manuals, service bulletins, repair procedures, historical tickets, photo/video cases, diagnostic logs. Creation of the structured internal knowledge base for AI retrieval

Support Flow Configuration

Setup of 1st Line → 2nd Line → 3rd Line routing logic, safety guardrails, escalation rules, and validation scenarios

Mobile App Customization (Client App & Engineer App)

Branding, enabling required modules (video triage, remote validation, parts workflow), and preparing store-ready builds. This stage includes: customization for iOS (Apple App Store); customization for Android (Google Play); compliance, signing, and submission; submission of branded apps to the Apple App Store and Google Play Store, including handling of review feedback until approval

Pilot Launch

Live pilot with a selected equipment line or customer segment. AI behavior tuning via Engineering Review Layer

Full Rollout

Once validated, the system is rolled out across all equipment types, service teams, and regions

Our deployment timelines are tailored to each organization’s infrastructure, documentation volume, equipment complexity, and integration requirements. A detailed timeline is provided after the Discovery Phase

Based on previous implementations and industry experience, full deployment typically spans between 3 to 6 months, depending on the scale of customization, number of equipment lines, and required integrations

What It Takes to Get Started

To help you plan investment and scope, the section below outlines the typical pricing structure for this solution

High-Level Pricing Model

Our pricing model is structured for enterprise deployments and reflects the scope of the solution components activated for each client, together with the required customization and setup effort

One-Time Implementation & Deployment Cost

A one-time project fee covering
  • environment deployment (private cloud / hybrid / on-prem)
  • integrations (CRM/ERP/HelpDesk/Telephony/Inventory if required)
  • ingestion and structuring of the client’s knowledge base
  • configuration of support flows (1st/2nd/3rd line)
  • customization of Client App & Engineer App
  • App Store / Google Play publishing process
  • security & compliance adaptation
This implementation cost is calculated individually based on
  • complexity of equipment
  • volume of documentation
  • number of workflows
  • customization depth of mobile apps
  • integration count

Fixed Monthly Subscription

A flat monthly subscription that includes
  • unlimited usage of
    AI Call Intake Assistant
    AI Diagnostic & Resolution Assistant
  • Admin Console
  • Engineering Review Layer
  • Knowledge Base hosting & retrieval engine
  • mobile applications (Client & Engineer apps)
  • updates, monitoring, and ongoing system maintenance
  • enterprise-grade support (tier options available)

The subscription is not tied to the number of sessions, users, or support lines. It is priced according to the selected product modules and the operational scale required by the client.

Additional Operational Usage Costs
Depending on the client’s deployment model and communication requirements, the following usage-based expenses may apply
Telephony costs

PSTN/SIP for voice calls handled by the AI Call Intake Assistant

Video/web-RTC usage fees

for video triage and remote-validation sessions inside mobile apps

Media storage

for uploaded videos, photos, and diagnostic logs (according to retention requirements)

Infrastructure consumption

compute/GPU load for AI inference, storage, networking for on-prem or private cloud deployments

Third-party communication services

used within the apps (if enabled)

These operational costs are external to the subscription and depend on actual usage, provider rates, and the client’s infrastructure choices

Feel free to ask us about our Services and Solutions in detail!



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